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Indian Institute of Training and Development (IITD)

Presents One Full Day Interactive Upscaling Classroom program on

Core Tools (2 days)

20th & 21st Oct 2023; 09:00 am to 05:30 pm at a Hall/Business Hotel, Pune

Certificates will be issued to the participants!



This 2-day course on Core Tools comprises of APQP, PPAP, FMEA, SPC and MSA. These quality core tools are building blocks to effectively create and manage an organisation’s quality management system.

This training program addresses in-depth on how process flows, Process Failure Modes and Effects Analysis (PFMEA), Advanced Quality Control Plans and shop floor documentation that are linked and used to achieve process standardization and improvement. It also focuses on PPAP, Statistical Process Control (SPC) and Measurement Systems Analysis (MSA).



At the end of this course, participant will be able to:

  • Gain basic understanding of the core tools used in New Product Development for effective auditing program
  • Learn hands-on approach to AQP and its relationship to Program Management to give the knowledge and skills needed to participate in a team that will introduce new products and processes smoothly
  • Understand the use of Process Management to achieve standardization and improvement using Process Flow Diagrams, Process FMEA and Process Control Plans
  • Understand all major automotive industry approaches to FMEA’s and Control Plans and the variations in current use
  • Develop the understanding and skills necessary to measure and monitor manufacturing processes and correct problems when they arise
  • Gain understanding of statistical tools required for auditing an organizations knowledge and use of statistical methods; and
  • Know how to conduct SPC & MSA


Course Outline

Day 1

Failure Modes and Effects Analysis (FMEA)

1. Introduction to FMEA
1.1 What is FMEA?
1.2 Compare and contrast the different types FMEA
1.3 Types and selection of key quality characteristics for use in a FMEA process
1.4 Linkages between DFMEA, PFMEA and Control Plan

  1. Overview of steps in developing and applying an Process FMEA

Measurement System Analysis (MSA)

  1. Introduction to Measurement System
    1.1 Metrology and Terminology
    1.2 The Measurement Process and types of measurement errors
  2. Variable Measurement System Study
    2.1 Stability Study
    2.2 Bias Study and Linearity Study
  3. Variable Measurement System Study
    3.1 Repeatability and Reproducibility Study

Day 2

Statistical Process Control (SPC)

  1. Basic Statistics for Quality Control, Assurance and Improvements
    1.1 Understanding Variation
    1.2 Population and Sample
    1.3 Measure of Location
    1.4 Measure of Dispersion

    2. Statistics Process Control
    2.1 Fundamental and Concept
    2.2 Analysis and interpretation of Patterns (Trends) in Control Chart
    2.3 Steps in Control Chart Setup
    2.4 Types of Variable Control Charts

  2. Process Capability
    3.1 Introduction to Process Capability and Benefits
    3.2 Steps involved in a capability study
    3.3 Interpreting Defective level from Process Capability

Advanced Product Quality Planning (APQP)

1. Fundamentals of APQP
2. Plan and Define Phase
3. Product Design and Development Phase
4. Process Design and Development Phase
5. Product and Process Validation
6. Feedback, Assessment and Corrective Action
7. Control Plan and terminology

Production Part Approval Process (PPAP) 

1. Purpose and scope
2. Submission Requirements
3. Submission Levels Requirements
4. Approval Status and Record


Participants will learn through lectures, case studies, group exercises and discussions.

Who Should Take the Course?

This course is specially designed for:

  • Management representatives
  • Executives from organizations willing to implement, maintain and improve the Quality Management Systems
  • Engineers and Managers (in middle and senior management) who are actively involved in the development, maintenance and internal auditing of existing / proposed Quality Management Systems



Medium: English/ Hindi/ Marathi



  • 4,800 + GST 18% per person 1-3 participants.
  • 4,600 + GST 18% per person for a group of 4 or above participants.

Fees include participation, course material (Hard copy), Breakfast, Lunch and tea / coffee with cookies.


Registration Details:

Please write to email: iitdpune@gmail.comrajiv@iitdworld.com with

Name of the program, participant names, mobile nos, company name, GST number.


Certification: Participants shall be awarded a certificate of participation from IITD.


Registrations open till 2 days prior to the program date.

Seats are limited up to 20 pax, registration is on a first-come, first-served basis.


Customised In-house Workshops:

We would be pleased to conduct specific in-house pan-India workshops for your organisation, if you have adequate number of participants.

For enquiries related to corporate training or group nominations, please reach out to us.


We look forward to your active participation and nominations.

With warm regards,


Shilpa Kulkarni/ Rajiv Kolhe

Mob: 7666256426/ 9822089898

Indian Institute of Training and Development (IITD)

Tel: 91 20 4120 3985

Website: www.iitdworld.com

Encl: Training Calendar Classroom






IITD CLASSROOM Training, Oct 2023@Hall/Business Hotel, Pune,

9 am to 5.30 pm

      *Fees Per Person
Sr Date Program 1 – 3 participants;
    4 & above (₹)
1 10-Oct Production Planning and Control (PPC) 3000;2800
2 11-Oct Geometric Dimensioning & Tolerancing (GD&T) 3400;3200
3 12-Oct Emotional Intelligence (E.I) 2500;2300
4 13-Oct Personal Effectiveness for Secretaries/Executive Assistants/ PA’s 2500;2300
5 14-Oct Advanced Excel 2600;2400
6 14-Oct How to conduct Domestic Enquiry 3000;2800
7 17-Oct Pneumatics and Hydraulics 3400;3200
8 18-Oct Purchase Management and Purchase Negotiation Skills 3400;3200
9 19-Oct Supply Chain Management (SCM) 2500;2300
10 20-Oct Change Management 3400;3200
11 20 & 21 Oct Core Tools (2 Full days) 4800;4600
12 25-Oct Team Building and Motivation 2500;2300
13 26-Oct First Aid and CPR Training (GoM DISH certificate) 2500;2300
14 27-Oct Email Etiquette & Writing Skills 2500;2300
15 28-Oct Smart Supervisory Skills 2500;2300
  *GST 18% Extra


 “Coming together is the beginning. Keeping together is progress.

Working together is success.” ― Henry Ford