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Lean manufacturing defines the value of a product with the customer’s point of view. Customers do not need to pay for wasteful activities. For example, for the quality defects removed, rework from your production lines, for the huge amounts of inventory being carried, for the huge WIP on the shop floor, for mistakes of untrained manpower and for the huge breakdown cost of the frequently breaking down machine.

Lean manufacturing will just add value to the product which fulfills customer’s requirement for which customer is willing to pay.

Organisations are adopting lean manufacturing methodologies to replace conventional manufacturing methods. This change requires a mind-set change of everyone from the leader of the organization to a person working on machines. A lean mindset is all about removing the wastes from the manufacturing process, continuous improvement and Just in time (Procurement, Manufacturing). This does not come automatically, this needs training the minds of those involved in various techniques and methods developed and used by world leading organizations over the years.

Understand a series of techniques that cause work tasks in a process to be performed with a minimum of waste resulting in reduced wait time, queue time, and other delays.
Get acquainted with identifying and eliminating non-value adding activities in design, production, supply chain management, and dealing with customers.
Learn in brief about creating value with fewer resources with waste elimination & faster lead time.

Preface Lean Manufacturing
Introduction to Lean Manufacturing
Introduction to 3-M
Introduction to 3-G
Introduction of 8 wastes of lean

Workplace management
5-S + Safety
Visual management and visual control
Finding the Value
Value stream mapping
Process mapping and Bottleneck analysis
Definition of VA & NVA activities
Just in time concept
Difference between takt time, lead time, cycle time
Heijunka (load levelling)

Introduction to Kaizen
History of Kaizen
Principles of Kaizen

Who should attend?
This Development Program is for Machine & Equipment Operators, Associates, Process Owners & Supervisors or anyone interested in Quality Improvements.

IITD Sr. Expert Faculty:
Highly experienced faculty from Indian Institute of Training & Development will conduct this training program. The training sessions will provide participants an opportunity to discuss specific problems with the expert faculty.

Medium: English/ Hindi/ Marathi

Fees & Registration Details:
Rs. 2,600 + GST 18% per person.
Rs. 2,400 + GST 18% per person for a group of Three to Four participants.
Rs. 2,200 + GST 18% per person for a group of Five or More participants.
Kindly provide the details of registration on email: iitdpune@gmail.com &/or rajiv@iitdworld.com
For registration, please provide us the following information:
Name of the program:
Name of the participant(s):
Participants email id for sending venue details:
Name of the company:
GST number:

Certification: Participation certificate will be provided to all the participants.