Program Overview:
Measurement System Analysis (MSA) is a critical first step that should precede any data- based decision making. MSA is an experimental and mathematical method of determining how much the variation within the measurement process contributes to overall process variability. The purpose of MSA is to qualify a measurement system for use by quantifying its accuracy, precision, and stability.
Todays Digitalisation warrant Fact based data collection, good measurements, metrology
Like Sine, Cos errors and measuring principles. This training program envelops the most essential spectrum of quality and measurement fundamentals and encompasses the supporting quality in the industries. This is followed by contemporary practices in MSA in industries.
Objectives:
Upon completion of this course the participant will be able to:
Empower with fundamental Statistical literacy.
Accumulate, organize the data and analyze for identifying the problem and getting the solution to the problem.
Evaluate the variation through Gauge R & R and Gauge Capability Cgk
Streamline the Measurement procedures and methodologies.
Define the measurement capabilities and link to Production tolerances to reduce rejections and customer complaints
Familiarise to the MSA format usage and do calculations to understand the concepts
Contents:
Introduction to Quality aspects, Metrology and Measurement systems
Descriptive Statistics, Inferential Statistics ( Average ,Dispersion- Standard Deviation, Variance, Normal Distribution) calculations and applications
Measurement concepts – Accuracy, Precision, Bias, Linearity, Stability – Use
Gauge Repeatability and Reproducibility (Gauge R & R) concepts and Calculations
Gauge R & R for Automatic measurements where inspector, operator involvement is nil
Importance of ANOVA model and its merits
Advance planning in APQP and Control plan.Reduce rejections in PPAP very first batch
Gauge Capability measurements – Cg and Cgk – Calculation
Linkage tp SPC which is a must in all industries also linked to Customer
Tolerance includes Geometric Tolerancing
Discussions on Influence of MSA on Cp and Cpk.Observed Capability vs Actual Capability
Importance of Linearity to full operating range
Certifying Visual inspectors using Kappa model to avoid customer issues using limit samples given by customers.Discussion.Requirements for Visual inspections.
What to do when MSA Targets are not met? Solutions.
Handling of Gauges in Shop Floor effectively.
Case Situations, Problems Quiz/Test, Role play between Production & Inspection, Demonstration
Who should attend?
MSA is very essential for Automobiles, Aero space,Railways,Medical Equipment Manufacturers for the personnel in Production, Quality, Assembly and Planning departments at all levels,Suppliers – The Associates, Supervisors, Managers, Sr. Managers, VPs (and above ranked) personnel. Top level Management involvement is desired.
Perquisites:
Participants can bring their real life problems and the relevant data during the workshop. The discussions will be held during the 2nd half of the workshop. Calculator. Notebook.
Medium: English/ Hindi
Fees and Registration:
Rs. 3,000 + GST 18% per person.
Rs. 2,800 + GST 18% per person for a group of Three to Four participants.
Rs. 2,600 + GST 18% per person for a group of Five to Nine participants.
Rs. 2,400 + GST 18% per person for a group of Ten or more participants.
Kindly provide details for registration to Email: iitdpune@gmail.com & rajiv@iitdworld.com; Name of the Program, name of the participants, company name, GST no., contact details.
Certification:
Digital Certificate of Participation will be provided to all the participants.