Based on profound wisdom ‘To err is human’ & ‘Prevention is better than cure’; Poka yoke is a technique driven approach to achieve Zero Defect Quality. Although being an Industrial Engineer, Mr. Shigeo Shingo, the founder of Poka Yoke realized the limitations of statistical techniques & devised a three step process of ZQC (Zero Quality Control) consisting of:
100 % Inspection
Stop the process in event of defect
The common sense approach relies primarily on machine vigilance rather than human vigilance because machines never sleep!
The aim is to:
Help people do it right the first time.
Prevent mistakes from occurring.
Achieve 100 % defect free production.
It is a system of techniques, which uses simple, low cost, fast, effective Poka Yoke devices to inspect automatically for errors or defective operating conditions. Poka Yoke finds application not only in manufacturing processes but also in service processes, office administration & transaction processes.
Due to proven results, even the standard ISO/ TS16949: 2002 (E) includes under clause 18.104.22.168 – ‘The organization shall use error-proofing methods in their corrective action process’.
Present Industrial Scenario
Introduction to Poka-yoke
Methodology of Poka-yoke
Advantages of Poka-Yoke
Application of Poka-Yoke in Real Life
Applications of Poka-Yoke in Automotive Industries
Case studies of Pokaya
Question and Answer session
Who Should Attend?
Machine & Equipment Operators, Supervisors, Officers, Engineers & Managers or anybody interested in Poka Yoke.
After attending the course the participants shall be able to apply Poka Yoke in their own operations. Typically within a week they achieve 70-80 % reduction in defects with little or no capital investment.
Medium: English/ Hindi
Fees and Registration:
Rs. 2,400 + GST 18% per person.
Rs. 2,200 + GST 18% per person for a group of Three to Four participants.
Rs. 2,000 + GST 18% per person for a group of Five or more participants.
Kindly provide details for registration to Email: firstname.lastname@example.org & email@example.com; Name of the Program, name of the participants, company name, GST no., contact details.
Digital Certificate of Participation will be provided to all the participants.