The course is designed to provide a clear understanding of Poka Yoke – Mistake-Proofing methodology. It also explains how an effective implementation of Poka Yoke in the organisation can provide tremendous value addition and quality excellence in the working. Course includes group exercises for hands-on working using Poka Yoke methodology to clarify the concepts.
Participants will learn the essentials of Poka Yoke – Mistake-Proofing including its approach, Common wastages in organisations, methodologies of Poka Yoke with the background of Toyota Production System so that they can work on identifying areas of improvement in their organisations and initiate efforts for achieving a Zero-Defect culture.
Why Poka Yoke
Origin of Poka Yoke
Purpose of Poke Yoke
Toyota Production System
Traditional Batch Production
Pillars of Lean Production System
JIT – Continuous Flow
Jidoka – Build Quality into Processes
Pull Production and Kanban
PDCA – Team approach to problem solving
Types of Waste and Elimination of Waste
Zero Defect Quality
Group Exercise in identifying Wastes
POKA YOKE Approach
3 ways of preventing mistakes
Types of Poka Yoke
Poka Yoke Rules
Mistake Proofing and why it is important
Types of Inspection
Basic function of Poka Yoke
Poka Yoke Culture
Top 10 errors that cause defects
Guide to Mistake proofing
Example of mistake proofing devices
Who should attend?
Executives and Managers in manufacturing organisations of all types and sizes seeking to develop a quality culture and a Zero-Defect concept in their organizations for overall improvement and enhancement of customer satisfaction.
Medium: English/ Hindi
Fees & Registration Details:
Rs. 3,000 + GST 18% per person.
Rs. 2,800 + GST 18% per person for a group of Three to Four participants.
Rs. 2,600 + GST 18% per person for a group of Five or More participants.
Kindly provide the details of registration on email: firstname.lastname@example.org &/or email@example.com
For registration, please provide us the following information:
Name of the program:
Name of the participant(s):
Participants email id for sending zoom link details:
Name of the company:
Certification: Digital participation certificate will be provided to all the participants.