Based on profound wisdom ‘To err is human’ & ‘Prevention is better than cure’; Poka yoke is a technique driven approach to achieve Zero Defect Quality.
Although being an Industrial Engineer, Mr. Shigeo Shingo, the founder of Poka Yoke realized the limitations of statistical techniques & devised a three step process of ZQC (Zero Quality Control) consisting of:
• Source Inspection
• 100 % Inspection
• Stop the process in event of defect
The common sense approach relies primarily on machine vigilance rather than human vigilance because machine never sleeps!
The aim is to:
• Help people do it right first time.
• Prevent mistakes from occurring.
• Achieve 100 % defect free production.
It is a system of techniques, which uses simple, low cost, fast, effective Poka Yoke devices to inspect automatically for errors or defective operating condition.
Poka Yoke finds application not only in manufacturing processes but also in service processes, office administration & transaction processes.
Due to proven results, even the standard ISO/TS16949: 2002 (E) includes under clause 18.104.22.168 – ‘The organization shall use error-proofing methods in their corrective action process.’
• Importance of Poka Yoke
• How Poka Yoke is Part of Kaizen Activity
• History of Poka Yoke
• Poka Yoke Approach
• Poka Yoke Levels
• Selection of Poka Yoke Projects
• Safety Ignored Examples
• Poka Yoke Reporting
• Poka Yoke 10 steps of Implementation
• Human Tendency & Poka Yoke
• Examples of Poka Yoke
• How to build Poka Yoke Culture
• Case study
• Hints for Building Poka Yoke Culture
• Q & A Session, Discussion
NC, Lunar Enterprise Pvt. Ltd.
The session was interactive & points were explained with practical examples (video & pictures), so it was very easy to understand the concept.
PD, Tata Toyo Radiators Ltd.
The topic was interesting throughout as the trainer gave good examples and narrated it well. The session was interactive.
PD, Gates India Pvt. Ltd.
I specifically liked the communication and coverage of contents. Training material was involved with examples.
Medium: English/ Hindi/ Marathi.
Fees and Registration:
Investment: Rs. 2,600/- + GST 18% per person.
Incentive: Rs. 2,400/- + GST 18% per person for a group of Three or more Members from the same Organization.
Fees include participation, course material (Hard copies), Breakfast, Lunch and tea / coffee.
Kindly provide below details for registration to Email: firstname.lastname@example.org; email@example.com
• Name of the workshop:
• Name of the participants with Email ID & Mo. Number:
• Company Name and address:
• GSTN Number:
Please reply on E Mail – firstname.lastname@example.org or email@example.com
Venue may change depending upon no. of nominations
Pre-payment and pre-registration is required
Participation fee is non-refundable/ non-adjustable against any other programmeof IITD, but change in nomination(s) is accepted
Invoicing for all nomination(s) confirmed by sponsoring companies will be done compulsorily. Participation fees are non-refundable/ non-adjustable against any other programme of IITD, but change in nomination(s) is accepted.
If by some reason the program gets postponed from our side, we will refund your entire payment.
The participation fee can be paid by way of DD/Cheque drawn in favour of “Indian Institute of Training & Development” payable at Pune or through NEFT.