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Indian Institute of Training and Development (IITD)

Upskilling Workshop on

Process Failure Mode Effect Analysis (PFMEA)

Thursday, 18th April 2024; 09:00 am to 05:00 pm

at a Business Hotel/ Hall, Pune


PFMEA “Process Failure Mode Effect Analysis” is a structured approach that ensures potential process failure modes and their associated causes have been considered and addressed in the design of the process.

Course Objective

  • Identify the critical process parameters.
  • Learn to make our process more robust.
  • Explain the whole procedure of PFMEA, step by step
  • Use PFMEA in daily improvements
  • Identify where to use PFMEA to solve problems
  • Develop practices of conducting the boundary diagram, Interface Matrix, and the Parameter Diagram before going for process design

Who Should Attend

  • Manufacturing Managers
  • Product Engineers and Managers
  • Quality Engineers and Managers
  • Maintenance Manager
  • New Product Development Managers
  • Technical Staff
  • Quality Professionals
  • Suppliers Quality Assurance
  • Production Manager

Benefits of Attending

  • The Process FMEA is being conducted after the Design FMEA process and the Process FMEA procedure is a highly effective way to evaluate the process of any operation. It is as valuable for revealing areas needing improvement as it is for guiding the development of new processes and also the concerned processes.
  • Help Identifying potential failure modes ranked according to their effect on the customer; establishes a priority system for process improvement and development testing while still in the planning phase.
  • Provides critical input for the planning of effective process test and development programs
  • Provides critical input for the process control plan
  • Initiates Rational prioritization of potential failures for corrective/preventive action and/or redesign.
  • It also gives a clear understanding of the concerned process, so as to generate strong ideas on developing a failure-free process.
  • Ultimately attracts customer satisfaction on the critical process.

Training Outline

  1. Introduction to Process FMEA

– Process FMEA Information Flow

  1. Inputs to Process FMEA

– Process Flow Diagram

– Product Characteristic Matrix

– Parameter Diagram

– Process Function Requirements

  1. Process Function Requirements

– Determine Function

– How to Identify Process Function/Requirements

– Process Flows, Characteristic Matrices, and Characteristic Linkages

– Components of Process Function Requirements

  1. Potential Failure Modes

– How to Identify Failure Mode Types

– How to Identify Potential Failure Modes

  1. Potential Effects of Failure

– Potential Effects of Failure

– How to Identify Potential Effects of Failure

  1. Severity

– How to Identify Severity

– Process Severity Rating Table

  1. Potential Causes/Mechanisms of Failure

– How to Identify potential Causes/Mechanisms of Failure

  1. Occurrence

– How to Identify Occurrence

– Process Occurrence Rating Table

– Classification

– Identifying Special Characteristics

  1. Process Controls

– Current Process Controls

– Types of Process Controls

– How to Identify Process Controls

  1. Detection

– How to Identify Detection Ratings

– Effectiveness Factors

– Process Detection Rating Table

  1. Risk Priority Number (RPN)

– Calculating Risk Priority Number

  1. Recommended Actions

– How to Identify Recommended Actions

  1. Action Taken

– How to Ensure Recommended Actions


A combination of Lectures, Exercises, Videos, Experience Sharing and Q & A. 

Medium: English/ Hindi/ Marathi


  • 2,400 + GST 18% per person 1-3 participants.
  • 2,200 + GST 18% per person for a group of 4 or above participants.

Fees include participation, course material (Hard copy), Breakfast, Lunch and tea/coffee. 

Registration Details

Please write to email: iitdpune@gmail.comrajiv@iitdworld.com with

Name of the program, participant names, mobile nos, company name, GST number.  

Certification: Participants shall be awarded a certificate of participation from IITD. 

Registrations open till 2 days prior to the program date.

Seats are limited up to 25 pax, registration is on a first-come, first-served basis. 

Customised In-house Workshops

We would be pleased to conduct specific in-house pan-India workshops for your organisation, if you have adequate number of participants.

For enquiries related to corporate training or group nominations, please reach out to us.

We look forward to your active participation and nominations.   

With warm regards,

Rajiv Kolhe, Mo: 98220 89898/ 83084 59802

Indian Institute of Training and Development (IITD)

Website: www.iitdworld.com

Encl: Upskilling Training Calendar  


9.00 am to 5.30 pm at a Business Hotel/ Hall, Pune

      *Fees Per Person 
Sr Date Program 1 – 3 participants;
      4 & above (₹)
1 06th April Change Management 3000; 2800
2 10th April 5’S’ Implementation & Audit 2400; 2200
3 11th April Problem Solving Tools: 7 QC Tools 2400; 2200
4 12th April Lean Daily Management System (LDMS) 2400; 2200
5 13th April Effective Managerial Skills 2400; 2200
6 13th April Geometric Dimensioning and Tolerancing (GD&T) 3400; 3200
7 16th April Goal Setting & Time Management 2400; 2200
8 18th April Process Failure Mode Effect Analysis (PFMEA) 2400; 2200
9 19th April Negotiation Skills for Purchase Executives 3000; 2800
10 20th April Smart Supervisory Skills 2400; 2200
11 24th April Product Part Approval Process (PPAP) 2400; 2200
12 25th April Domestic Enquiry & Disciplinary Proceedings 3000; 2800
13 26th April Communication Skills and Email Etiquette 2400; 2200
14 27th April Stores and Inventory Management 3000; 2800
*GST 18% extra