Introduction:
Production Part Approval Process (PPAP) is a standardized process in the automotive and aerospace industries that helps manufacturers & suppliers to communicate and approve production designs and processes before, during, and after manufacturing of parts. PPAP system concept is developed by Big 3 companies GM, Ford & Chrysler.
PPAP system ensures whether all engineering design and specification requirements are properly understood by the Supplier. System also confirms that the process has the potential to produce product consistently as per specifications at required production rate. PPAP system assures quality of parts at every in-process stage till it is delivered to the Customer. It also addresses the way of handling & packaging of finished goods.
Suppliers cannot dispatch production quantities without PPAP approval by OEM. All engineers of suppliers and OEM must have basic knowledge of PPAP process.
Contents:
PPAP purpose, Prerequisites, Applicability & Approach
18 Requirements of PPAP & Levels
Design Records, Engineering change document, Design Approval
DFMEA, Customer Input Requirements, Process Flow Diagram
PFMEA, Control Plan
MSA, SPC
Dimensional Results
Material Test Results, Qualified Laboratory document
Performance & reliability test results
Initial Process Study/ Process Capability Plan, Acceptance Criteria
Sample Product, Master Sample, Checking Aid List
Customer Specific Requirements
Production Trial Run, Weight, Packaging
ELV & Hazardous material condition requirements
PSW
Re-PPAP Requirements, Change Conditions when PPAP submission is not required
Who should attend?
This course is ideal for engineers (Manufacturing, Quality, Process Engineers) who are working with Tier1/ 2 suppliers for manufacturing parts for OEM. PPAP basic knowledge is mandatory for all engineers intended to join OEM or Supplier. Fresh graduates must know about the PPAP basics as related questions are part of entrance test for any OEM.
Medium: English/ Hindi
Fees and Registration:
Rs. 3,000 + GST 18% per person.
Rs. 2,800 + GST 18% per person for a group of Three to Four participants.
Rs. 2,600 + GST 18% per person for a group of Five to Nine participants.
Rs. 2,400 + GST 18% per person for a group of Ten or more participants.
Kindly provide details for registration to Email: iitdpune@gmail.com & rajiv@iitdworld.com; Name of the Program, name of the participants, company name, GST no., contact details.
Certification:
Digital Certificate of Participation will be provided to all the participants