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Indian Institute of Training and Development (IITD)

Presents One Full Day Interactive Training on

TPS Tools and Practices to achieve Just in Time

Friday, 23rd February 2024; 09:00 am to 05:30 pm

at a Business Hotel/ Hall, Pune

Certificates will be issued to the participants!


Two main Pillars of Toyota Production system (TPS) are Just in Time (JIT) and Jidoka. Everything is to satisfy customer needs and become globally competitive, as Japan depends heavily on Exports for growth of their economy.

Toyota is pioneer in developing a Production system that drastically reduces the timeline from ‘Order to Cash’ by reducing, eliminating various wastes across Value chain. That is the pathway to achieve JIT. Also, every Waste reduction leads to Cost reduction. Superior Value addition for both Customer and Producer.

It is not just the tools and techniques that make TPS work, but it is the Principles and Philosophies, Long Term Vision and Values, Leadership, Pathbreaking Concepts and Culture that make it a unique system and differentiates Toyota from all others. That is why globally Toyota leads and others learn and follow.

This program will cover various unique aspects along with key JIT tools of Toyota Production system that have made Toyota achieve their Operational and Business Goals over the years and retain Market leadership.


Key Take Aways

After undergoing the programme, the participants will be able to:

  • Understand the core of Toyota Production System.
  • Learn various Tools and Practices to achieve ‘Just in Time’ as per TPS.
  • Prepare a roadmap for step-by-step implementation of JIT Tools and Practices.
  • Take initiative, projects to implement various TPS tools to achieve JIT.
  • Use the training materials and various examples as reference for implementation.


Program Contents

  • History of Toyota Production System (TPS)
  • Difference between conventional and TPS
  • Toyota Way: 4Ps and 14 Principles
  • Objectives of JIT
  • Concept of FLOW and PULL
  • Understanding Single Piece Flow
  • Hurdles of achieving JIT
  • Understanding Value and Non-Value adding activities
  • Identification of various Wastes (Muda, Muri, Mura) across Value chain
  • Waste Reduction Model
  • Effective workplace organization through World class 5S standards.
  • Visual Factory – Visual Standards, Visual Displays, Visual Controls with many examples
  • Kaizen culture
  • Schedule of a Blitz Kaizen event
  • Value Stream Map (VSM): Material and Information Flow Diagram to understand Wastes and FLOW inhibitors in Current State.
  • Standard Operations – Takt Time, Time Observation sheet, Process Capacity sheet, Standard Work Combination sheet, Yamazumi chart, Line Balancing ideas, Standard WIP, Standard Work sheet.
  • Cellular Manufacturing
  • KANBAN Pull, working of a Supermarket, Various KANBAN types with examples, Developing 2 BIN Kanban system.
  • Concept and working of Level loading – Heijunka. Mixed model Manufacturing. Concept and understanding ‘Pitch’.
  • Standardization
  • And-On, Stop and Fix Culture and response to abnormalities.
  • Few QC Tools for Effective Root Cause Analysis
  • Poka-yoke (Mistake proofing)
  • Quality Circle
  • Toyota A3 Process for Continuous Improvement
  • Supplier Development – Toyota way
  • Skill Matrix, Multi-skill, DOJO Training center and training modules.
  • Gemba Huddle. Leadership Gemba walk.
  • Productive Maintenance, Understanding Pillars of TPM
  • Developing a Future state Value Stream Map by using key TPS Tools & guidelines –Flow, Pull, Pacemaker, Heijunka etc.
  • Design and Development of JIT system
  • Supply Management for JIT
  • Framework for implementation of JIT
  • Hosin Kanri – Directional Management
  • Daily Work Management
  • Problem solving culture.
  • PDCA
  • Concept of Toyota KATA
  • Hansei for reflection and learning
  • Roles of Sensei
  • Right KPIs to drive JIT
  • What next for implementation, transformation – Strategies and Tactics.


Who should attend?

Engineers and Executives, Junior to Senior level Managers, HODs from all functions – Production, Planning, Quality, Maintenance, Industrial engineering, Supply Chain, Operational Excellence, Design, Facility. Plant head, SBU head, Location head, Company owners from any organization irrespective of type of products, size, market.


Medium: English/ Hindi/ Marathi


  • 3,000 + GST 18% per person 1-3 participants.
  • 2,800 + GST 18% per person for a group of 4 or above participants.

Fees include participation, course material (Hard copy), Breakfast, Lunch and tea/coffee.


Registration Details

Please write to email: iitdpune@gmail.comrajiv@iitdworld.com with

Name of the program, participant names, mobile nos, company name, GST number.

Certification: Participants shall be awarded a certificate of participation from IITD.

Registrations open till 2 days prior to the program date.

Seats are limited up to 20 pax, registration is on a first-come, first-served basis.

Customised In-house Workshops

We would be pleased to conduct specific in-house pan-India workshops for your organisation, if you have adequate number of participants.

For enquiries related to corporate training or group nominations, please reach out to us.

We look forward to your active participation and nominations.

 With warm regards,


Rajiv Kolhe, Mo: 98220 89898/ Mrunmayee Mo: 83084 59802

Indian Institute of Training and Development (IITD)

Website: www.iitdworld.com